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Damp Surface Polyurethane Joint Sealant:  

 

Dymonic 100

 

High performance, high movement polyurethane sealant

 

Description

 

Dymonic 100 is a high performance, medium-modulus, low-VOC, UV stable, non-sag polyurethane sealant. Formulated with an innovative polymer technology similar to TREMproof 250GC. Dymonic 100 is a highly versatile sealant that has a unique capability to adhere to damp or green concrete.

 

Usage / Purpose

 

Dymonic 100 is a durable, flexible, sealant that offers excellent performance in moving joints and exhibits tenacious adhesion once fully cured. Typical applications for Dymonic 100 include:

 

Expansion and control joints

Precast concrete panel joints

Perimeter caulking (windows, doors, panels)

Aluminium

Masonry

 

Packaging product code

 

600ml sausages 240123

 

Colour: Limestone

 

Technical information

 

PERFORMANCE

(Typical Properties)

Rheological (ASTM C639)

non-sag (NS)

Hardness (ASTM C661)

40 + 5

Weight Loss (ASTM C1246)

Pass

Skin Time (ASTM C679)

2-3 hr

Tack Free Time (23oC 50% RH)

6-8 hr

Stain (ASTM C510)

No stain

Colour Change (ASTM C510)

No visible colour change

Effects of Accelerated Aging (ASTM C793)

Pass

Movement Capability (ASTM C719*)

+100/-50%

Tensile Properties (ASTM D412)

 

Tensile Strength

% Elongation

Modulus at 100%

 

 

2.4-3.1 MPa

800-900%

0.5-0.6 MPa

Tear Strength (ASTM D624) 0.4-0.5 MPa

 

Service   Range   -40oC to 82oC

 

Application Temperature 0oC to 38oC

 

 

NOTE: Typical Properties should not be used as Specifications.

*Modified ASTM C719

 

Usage guidelines

 

Joint design

 

Dymonic 100 may be used in vertical or horizontal joints designed in accordance with accepted architectural/engineering practices. Joint width should be 4 times anticipated movement, but not less than 6mm.

 

Joint backing

 

Closed cell or open cell backer rod is recommended as joint backing to control sealant depth and to ensure intimate contact of sealant with joint walls when tooling. Where depth of joint will prevent the use of backer rod, an adhesive backed polyethylene tape (bond breaker tape) should be used to prevent three-sided adhesion. All backing should be dry at time of sealant application.

 

Coverage rate

 

(Approximate Linear Metres per 600ml Sausage)

Width

D

E

P

T

H

6mm

10mm

20mm

25mm

6mm (min)

16

10

-

-

10mm

-

-

3

-

12mm (max)

-

-

-

2

 

Expansion Joints

 

The minimum width and depth of any sealant application should be 6mm by 6mm. The depth (D) of sealant may be equal to the width (W) of joints that are less than 12mm wide. For joints ranging from 12mm to 25mm wide, the sealant depth should be approximately one-half of the joint width.

The maximum depth (D) of any sealant application should be 12mm.

 

Window Perimeters

 

For fillet beads, or angle beads around windows and doors, the sealant should exhibit a minimum surface contact area (C) of 6mm onto each substrate.

 

Surface preparation

 

  • Surface must be sound and clean
  • Leave concrete 24 hours after stripping formwork.
  • All release agents, existing waterrpoofing, dust, loose mortar, paints, or other finishes must be removed.
  • This can be accomplished with a thorough wire brushing, grinding, sand blasting, or solvent washing, depending on the contamination.
  • Surface temperatures must be 5oC or above at the time the sealant is applied. If sealant must be applied in tempera­tures below 5oC please refer to a Tremco Representative for further guidance.

 

Priming

 

Dymonic 100 typically adheres to common construction substrates without primers. However, We always recommend that a mock-up or field adhesion test be performed on the actual materials being used on the job to verify the need for a primer. A description of the field adhesion test can be found in appendix X1 of ASTM C 1193, Standard Guide for Use of Joint Sealants. Where deemed necessary, use Vulkem Primer #171 on porous substrates and TREMprime Non-Porous Primer for metals or plastics.

 

Application

 

Dymonic 100 is easy to apply with conventional caulking equipment. Ensure that the backer rod is friction fitted properly and any primers have been applied.

 

Fill the joint completely with a proper width-to-depth ratio, and tool to ensure intimate contact of sealant with joint walls.

Dry tooling is always preferred.For a cleaner finish, mask the sides of the joint with tape prior to filling.

 

Cure time

 

Dymonic 100 generally cures at a rate of 2.5mm per day at 24oC and 50% relative humidity. Dymonic 100 will skin in 2 hours and be tack free in 6-8 hours. The cure time will increase as temperatures and/or humidity decrease.

 

Clean up

 

Excess sealant and smears adjacent to the joint interface can be carefully removed with xylene or mineral spirits before the sealant cures. Any utensils used for tooling can also be cleaned with xylene or mineral spirits.

 

Limitations

 

Use with adequate ventilation.

Do not apply to ponded water surfaces.

 

Shelf life

 

12 months when stored as recommended in original unopened packaging.

 

Health & safety precautions

 

The Material Safety Data Sheet (MSDS) must be read and understood prior to use 

 

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