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Sika Plug:  

Sika Plug - Cementitious fast setting water plug

 

Description

 

Sika Plug is a chloride free, ready for use powder based on high alumina cement. When mixed with water, it becomes a powerful, fast setting waterplug.

 

Uses

 

Ready to use waterplug to stop pressure leaks and seepage through rock and concrete, as well as through joints between concrete and steel (bolt surroundings, ducts, sheetpiles etc.) in culverts, tunnels, dams, basements,

pools for short term service life.

 

Advantages

 

Easy to use, easy to mix, just add water.

No special equipment required.

Very fast setting with rapid strength development.

Good adhesion to mineral substrates.

Remarkable water-stopping power and hydraulic resistance.

No cracking, practically no shrinkage.

 

Storage and Shelf Life

 

Minimum 12 months shelf life in unopened original container.

 

Instructions for Use, Surface Preparation

 

Concrete, mortar, brickwork: Sound, clean, free of oil, grease, dust or laitance. If possible cut the concrete or rock into a "V" shape at the location of the leak.

Steel, iron: Clean, free of oil, grease and rust.

Absorbent substrates must be in a water saturated condition.

 

Mixing

 

Thoroughly and quickly mix the powder and water in a suitable container. Mix only the quantity that can be immediately applied by gloved hand or trowel.

 

Application

 

Quickly work the mixed mortar firmly into the leaking crevice, V-cut, joint etc. and hold in place with a gloved hand or trowel until the mortar is sufficiently hard to remain in place. Strike off flush with the surface if desired. Repeat this procedure, mixing small quantities at a time until the seepage or leak is stemmed.

If the water pressure is very high and dislodges the applied mortar, use a timber plug or similar which can then be covered and secured with Sika Plug.

 

Cleaning

 

Clean all tools and equipment immediately after use with water. Hardened Sika Plug can only be removed mechanically.

 

Technical Data (Typical):

 

Form

Grey powder

Density

2.0 kg/litre (mixed) approx.

pH

12 approx.

Mix ratio

3 parts powder: 1 part water (approx. by mass)

Colour

Grey

Packaging

10 kg plastic pail

 

Setting time:

 

Temp. of mixing water (C)

Initial set (seconds)

5

10

15

20

25

30

35

150

110

85

70

60

50

45

 

The above setting times are indicative only. Where set time is critical an onsite mix is recommended.

 

Compressive Strength:

 

Approx. 30 MPa @ 6 hours

Approx. 55 MPa @ 24 hours

Approx. 70 MPa @ 7 days

Approx. 75 MPa @ 28 days

 

Important Notes

 

At later ages and under certain conditions of warm to hot ambient temperature in the presence of water for prolonged periods, hardened high alumina cement undergoes a chemical process known as conversion'

resulting in a loss of mechanical strength. Sika Plug is therefore not suitable for medium to long term structural repairs. Prepare Sika Plug in small quantities at a time. If mixed in large quantities hardening may occur prior to application. Do not mix other cements or admixtures with Sika Plug. Sika Plug is hygroscopic. Seal any unused material immediately in the original container.

 

Handling Precautions

 

Avoid contact with the skin.

Protective gloves and clothing are recommended when mixing or using this product.

 

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