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MasterTop 1080 Epoxy Floor Coating:  

Epoxy based durable high build coloured floor coating  

DESCRIPTION

MasterTop 1080 is a durable floor coating based on a high build, hard wearing, two-component epoxy resin system. The cured floor provides excellent resistance to both chemical and mechanical damage. MasterTop 1080 has a user-friendly mix ratio and pot life and provides a hard, durable and glossy film. MasterTop 1080 may be applied to a wide variety of substrates (concrete, masonry, timber etc) and can be coloured to suit the environment.  

RECOMMENDED USES

  •   Floors and as a corrosion resistant coating to most construction materials in:
  •   Workshops
  •   Chemical industries
  •   Pharmaceutical and cosmetic facilities
  •   Food and drink processing plants
  •   Electronic and electrical industries
  •   Mining industries
  •   Water and sewerage treatment plants
  •   Warehouses
  •   Multi-level carparks
  •   Topcoat for MasterTop 1220, 1230, as required

 

FEATURES AND BENEFITS

  •   Pre-packaged and proportioned
  •   Wide standard colour range
  •   Excellent durability
  •   High resistance to chemical and mechanical attack
  •   Can be applied to vertical and horizontal substrates
  •   Long pot life and user friendly mix ratio
  •   Bonds to damp surfaces •
  •   Enhances work environments
  •   Non-skid textures for safety
  •   High aesthetics

 

PROPERTIES

  • Supply form - Liquid
  • Colour - Full range using MasterTop X1
  • Mix Ratio -   1:1 v/v
  • Volume solids Approx. 85%
  • Application temperature -   Min 5 C, Max 35 C
  • Temperature resistance (300 microns DFT) - Max 90 C dry heat 60 C hot water
  • VOC content (ASTM D 3960) g/L - 63

 

PERFORMANCE DATA

Dry film thickness - 300 microns (2 coats) 400 microns (non-skid)

Abrasion Resistance - High

Gloss Finish - High

Resistant to a wide range of chemicals after full cure including:

  • Diesel and motor oils
  • Cooking oils
  • Acetic Acid 5%
  • Hydrochloric acid 20%
  • Sodium Chloride 50%
  • Cutting oils
  • Petrol
  • Fruit juice
  • Ethanol 30%
  • Ammonium chloride
  • Oleic Acid Refer to BASF for more information  

 

APPLICATION

The compressive strength of the substrates shall not be less than 25 N/mm2. The substrates in contact with the ground must have a vapour barrier installed in compliance with DIN 18195 or equivalent, or be primed with MasterEmaco 2525. The moisture content of the substrate shall not be higher than 8% throughout (test by using CM equipment). The temperature of the substrates must be at least 3 C above the current dew point temperature. Correct substrate preparation is critical for optimum performance. Remove oil, grease and wax contaminants by scrubbing with industrial grade detergent or degreasing compounds followed by mechanical cleaning. Cement laitance, loose particles, mould release agents, curing membrane and other contaminants must be removed from the surface by shot-blasting, Blastac, scarifying or grit-blasting followed by vacuum cleaning. After pre-treatments of the substrate, the bond strength of the substrate must be at least 1.5 N/mm2 (check with an approved pull-off tester at load rate 100 N/s).  

Fill surface irregularities such as blowholes, cracks, honeycombs, etc with a MasterEmaco repair mortar to achieve a smooth and level surface. Protect walls and columns against resin splashes using making tape and polythene sheeting.  

Mixing

It is advisable to ensure that all the MasterTop X1 colour packs are of the same batch to minimise risk of colour variation. All mixing should be done using a slow speed drill (max. 600 rpm) and a spiral mixing paddle. Premix Part A (resin), add the X1 colour pack/s, and thoroughly mix to ensure all the pigment is dispersed. Add Part B (hardener) and continue to mix for 3 minutes. Ensure all containers are empty before disposal. Stand about 15 minutes after stirring in cold weather (below 15 C). Whilst MasterTop 1080 is supplied in preproportioned kits, smaller quantities may be mixed. It is important that the mix ratio of 1:1 v/v is adhered to.  

Application

Apply by brush or roller or spray to the prepared surface. A minimum of two coats must be applied. The first coat may be thinned up to 10% with Sonoshield SS Thinner to aid penetration. Where a non-slip finish is required the non-slip aggregate must be broadcast into the first coat and the excess removed before applying second coat. The size and quantity of aggregate broadcast should be selected to provide the required degree of slip resistance and is best determined by the trial area. The use of MasterTop F1 and F5 Fillers are suitable as non-slip aggregates.  

POT LIFE

Pot life will vary depending on the ambient temperature, quantity mixed and placed.  

CURING

Cure time will vary depending on the ambient and substrate temperatures. MasterTop 1080 will cure to a tack free surface within 6 hours at 23 C and is overcoatable after 18 hours and not more than 36. MasterTop 1080 should be protected from traffic and spillage for at least 36 hours. Full chemical and mechanical resistance is obtained after 7 days @ 23 C.  

ESTIMATING DATA

Over dense surfaces with texture similar to fine medium sandpaper, the coverage rate is 5m2 per litre per coat. On more porous surfaces or in nonskid textures, typical coverage rate is 4m2 per litre per coat.

CLEANING

Use Sonoshield SS Thinner to clean equipment and tools before the material hardens. Cured material can only be removed mechanically.  

PACKAGING

MasterTop 1080 is supplied in 20 litre kits comprising: Part A: 8.8 litres Part B: 10 litres MasterTop X1: 4 x 0.6kg / 1.2 litres

NOTE: Where light colours, (yellow/white etc.) are required, the addition of extra colour packs are advised to ensure opacity. A third coat is also recommended. As with all epoxy based materials MasterTop 1080 may change in appearance when exposed to UV light. Contact BASF for further advice.  

SHELF LIFE MasterTop 1080 can be stored in tightly closed original containers for 12 months in controlled environments.

 

 

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